ORTIS ESSENTIAL
ORTIS is a robotic milling system able to produce any type of model necessary to create custom orthoses and prosthesis, leg-foot braces, scoliosis treatment corsets, foam aesthetic covers, orthopedic seats, prosthesis sockets, cranial correction helmets.
ORTIS Essential
ORTIS Essential is the entry level configuration that fits for all the orthopedic workshops that don’t have big daily production needs and produce medium size models.
The system allows you to obtain an average daily production of 10 models with a 24x600x1000 mm (24x24x40 in) working area. The pediatric market is fully covered with this configuration.
An aluminum box encloses the entire system containing dust and noise, requiring a limited installation area (industrial floor is needed). The tool change is manual and it’s facilitated by a presetting laser that automatically measures the tool real length.
System Programming
A license of our ARPP® software ships with the system. ARPP® is powered by 5-axis a tool path generator (ARPPCAM), and allows for a precise ahead-of-time 3D simulation of the milling and material removal process.
Open System
ORTIS can be used with any 3D scanner or software that makes use of industry-standard formats (STL, AOP, VRML, …).
Internally engineered and produced, it integrates seamlessly as a 7th robotic axis as part of the robot enclosure. The aluminum surface area of 24 in x 24 in, 60 rpm. The whole system is enclosed in an aluminum frame, already fitted for with shaving vacuum removal. The system’s bulk size is 67 in (L) x 50 in (W) x 97 in (H) of total height.
The standard setup includes a laser guide to perform automatic tool length calibration.
blocks up to 24 x 24 x 40 in
Supported option, at least 1.3 bar.
A license of our ARPP® software ships with the system. ARPP® is powered by 5-axis a tool path generator (ARPPCAM), and allows for a precise ahead-of-time 3D simulation of the milling and material removal process.
ORTIS can be used with any 3D scanner or software that makes use of industry-standard formats (STL, AOP, VRML, …).
The whole system is contained in an aluminum box, prearranged for chip suction.
The dimensions are: 67 in (L) x 50 in (W) x 97 in (H)
Overall around 600 Kg / 1300 Lb
3 Phases 50-60 Hz (average power consumption under 1.5 Kw).
Other ORTIS™ Products
ORTIS™ Professional
Intermediate configuration for an average production of 10-15 models per day. Working area of 700x7000x1200 mm. Standard as well as customized configurations available.
ORTIS™ Enterprise
Reach maximum productivity with more than 20 models per day. Working area 1200x1200x1800 mm. Automatic tool changer and 10 Position Toolbox.
Compare ORTIS™ Models
 | | | |
|---|---|---|---|
| Features | ORTIS Essential | ORTIS Professional | ORTIS Enterprise |
| Robot Type | ABB 6-Axes 6 kg (13 lbs) Payload on the Wrist Working Area Approximately 1000 mm (3 feet) | ABB 6-Axes or KUKA 6-Axes 20 kg (44 lbs) Payload on the Wrist Working Area Approximately 1600 mm (5 feet) | ABB 6-Axes or KUKA 6-Axes 40-60 kg (88-132 Ibs) Payload on the Wrist Working Area from 2.000 to 2.500 mm (6 feet to 8 feet) |
| Seventh Interpolated Axis Aluminum Turntable | 450 x 450 mm (18”x18”) Working Plate, 60 rpm System Integrated in Containment Box | 700 x 700 mm (28”x 28”) Working Plate, 60 rpm | 700 x 700 mm (28”x 28”) Working Plate, 60 rpm |
| 380V Three-phase Electro Spindle | 1.0 KW 24.000 rpm Auto Cooling System Up to ER20 Collect (Tool Shank Diameters from 2 to 12 mm) Manual Tool Change | 3.6 KW 24.000 rpm Fan-Cooling Up to ER30 Collect (Tool Shank Diameters from 3 to 20 mm) Manual Tool Change | 4.0 KW 24.000 rpm Fan-Cooling ISO30 Tool Holders (Tool Shank Diameters from 2 to 20 mm) Automatic Tool Change |
| Presenting Laser | Laser Device Automatically Measures the Tool Length | Laser Device Automatically Measures the Tool Length | Laser Device Automatically Measures the Tool Length |
| Tool Box | 10-position toolbox for ISO30 Tool Holders The robot deposits the holder with the actual tool in the box and automatically takes the new required tool. | ||
| Work Area | Processes blocks up to 600 x 600 x 1000 mm (2 feet x 2 feet x 3 feet) | Processes blocks up to 700 x 700 x 1200 mm (3 feet x 3 feet x 5 feet) or more, with the adequate extensions for the supporting plate | Processes blocks up to 1200 x 1200 x 1800 mm (4 feet x 4 feet x 6 feet ) or more, with the adequate extensions for the supporting plate |
| Dimensions | The Complete System: The Robot Controller is housed in an aluminum box, prearranged for chip suction. The dimensions are: 1700 length x 1250 width x 2450 height mm (6 feet length x 4 feet width x 8 feet height) | Installation on Industrial Floor Minimum Area: 3000 x 3000 x 2700 mm (10 feet x 10 feet x 9 feet) Additional Area for Robot Control Unit: 1000 x 1000 x 2000 mm (3 feet x 3 feet x 7 feet) To increase the productivity, you can install more than one turntable/ xed table around the robot | Installation on Industrial Floor Minimum Area: 4000 x 4000 x 3000 mm (13 feet x13 feet x 10 feet) Additional Area for Robot Control Unit: 1000 x 1000 x 2000 mm (3 feet x 3 feet x 7 feet) To increase the productivity, you can install more than one turntable/ xed table around the robot |
| Weight | A total of about 600 kg (1300 Ibs) | Robot with its own base: 550 kg (1200 lbs) Turntable: 270 kg (600 lbs) Control unit: 250 kg (550 lbs) | Robot with its own base: 650 kg (1500 lbs) * Turntable: 270 kg (600 lbs) Control Unit: 250 kg (550 lbs) Tool Box: 280 kg (625 lbs) |
| Noise Level | <75 dB | <75 dB on a typical installation | <75 dB on a typical installation |
| Compressed Air | Optional, at least 3 bar | Minimum 6 bar | Minimum 6 bar |
ARPP® Software
ARPP® is the in-house robot simulator. It is the easiest and most powerful software on the market that allows you to completely manage the robot without the use of any other additional software.
ARPP® owns CAM functionalities that generate optimized tool paths for artistic works. This unique solution ensures a quick learning time and provides simple procedures for the technicians.
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